The Waste Power Battery Case Crushing & Recycling Line is an advanced, fully automated system engineered to efficiently recycle battery housings used in electric vehicles, automobiles, energy storage systems, UPS batteries, and household power units. As global battery usage increases, the demand for reliable and environmentally responsible recycling solutions grows dramatically. This line provides a complete process—from crushing to washing, separation, drying, and pelletizing—ensuring maximum recovery, purity, and material value.

Designed for high-performance industrial operation, the Waste Power Battery Case Crushing & Recycling Line handles heavily contaminated ABS, PP, and PS battery casings and converts them into clean, high-purity flakes suitable for reuse in molding, compounding, and manufacturing. With intelligent control, robust construction, and efficient energy use, it is ideal for factories seeking stable, continuous production with minimal manual intervention.

Key Features & Technical Advantages

1. High-Capacity Crushing System
   The line begins with a precision-engineered crusher capable of breaking down thick, hard battery casings into uniform pieces. This ensures smooth material flow and reduces mechanical load on downstream equipment.
2. Multi-Stage Separation Technology
   The system uses a combination of gravity separation, air separation, and negative-pressure sorting to remove metals, dust, rubber, and electrolyte residues with high accuracy.
3. Advanced Multi-Step Washing Process
   The washing section includes hot washing, high-speed friction washing, and multiple rinsing cycles. This process deeply cleans the material and removes stubborn contaminants such as oil, acid residue, ink, and fine particles.
4. Automated Intelligent Sorting
   A color-sorting or optical sorting unit can be integrated to ensure consistent material quality and produce flakes suitable for high-value applications.
5. Efficient Drying & Pelletizing
   The line includes centrifugal drying and hot-air drying systems that reduce moisture levels to extremely low values, making the flakes ready for pelletizing or direct use.
6. Safe, Enclosed, and Eco-Friendly Design
   The full system is designed to safely handle chemical residues found in battery materials, ensuring clean operation and full compliance with modern environmental regulations.

Material Compatibility & Output Applications

The Waste Power Battery Case Crushing & Recycling Line is suitable for processing:

• Automotive and EV battery covers
• UPS and industrial battery casings
• Household and electronic device battery shells
• Rigid and contaminated post-industrial plastic waste

The final recycled material can be reused in:

1. Automotive components and replacement parts
2. Electrical appliance housings
3. Injection-molded products
4. Plastic compounding and masterbatch production
5. Structural plastic items requiring high mechanical strength

Complete Process Flow

1. Belt conveyor feeding
2. Primary crushing
3. First water separation tank
4. High-speed friction washing
5. Mixing and washing
6. Crusher (secondary processing)
7. Low-speed friction washer
8. Second water separation
9. Negative-pressure separation
10. Pipeline drying
11. Floating washing (optional)
12. Final drying
13. Color sorting
14. Packing or pelletizing

Each stage is optimized to ensure stable operation, high cleaning efficiency, and maximum recovery of reusable plastic.

Key Performance Benefits

1. High production stability suitable for long working hours
2. Low energy consumption compared to traditional washing lines
3. Highly automated workflow reduces labor requirements
4. Long-lasting stainless-steel construction for all contact parts
5. Consistent high-purity output, even from heavily contaminated battery waste
6. Customizable layout to match factory space and production capacity
7. Safe handling of electrolyte residues and fine contaminants
8. High return on investment through maximum material recovery

Why This System Is the Preferred Industry Choice

Manufacturers choose this line because it provides:

1. Strong mechanical durability for harsh recycling environments
2. Accurate separation technologies tailored for battery plastics
3. Powerful friction washing that restores material quality
4. Smart control systems for safe, stable, and continuous operation
5. High-value recycled flakes ready for modern industrial applications

The Waste Power Battery Case Crushing & Recycling Line delivers superior cleaning, high throughput, and long-term reliability—making it one of the most effective solutions for battery recycling facilities worldwide.