UPVC Window Profile Extrusion Line
Discover advanced UPVC Window Profile Extrusion Lines designed for efficient uPVC profile extrusion. Ideal for manufacturing durable window frames with precision and reliability
Description
UPVC window profile extrusion line is a production system that melts and shapes PVC material into window frames and related components. The process involves feeding PVC through an extruder, forming it into profiles via a die, cooling and calibrating the shape, and cutting it to size. This method produces durable, energy-efficient, and low-maintenance window profiles commonly used in construction.
UPVC Window Profile Extrusion Line Features and applications
The PVC window profile extrusion line features an extruder, calibration system, cooling unit, and cutting mechanisms to efficiently produce precise window profiles. It offers high customization for various shapes and sizes, with strong control over material quality, temperature, and dimensions. Applications include the manufacturing of energy-efficient, low-maintenance window and door frames for residential, commercial, and industrial buildings. The line is also used for producing other profiles like ventilation systems, beading, and reinforcement components.
Benefits of Using PVC Profile Production Equipment
Using PVC profile production equipment offers high efficiency, precise molding, and customization for various profiles. It enables fast production with minimal material waste, provides durable and low-maintenance products, and is cost-effective due to reduced labor and material costs. Additionally, it supports eco-friendly production by using recyclable materials.
Choosing the Right PVC Window Frame Extrusion Line
When choosing a PVC window frame Extrusion Line, consider production volume, design flexibility, and automation features for efficiency. Ensure it offers low maintenance, energy efficiency, and comes from a trusted brand to guarantee consistent quality and long-term durability.
UPVC Window Profile Extrusion Extrusion Line
UPVC window profile extrusion Extrusion Line melts and extrudes uPVC material into window frame profiles. It ensures precision, efficiency, and produces durable, low-maintenance profiles for energy-efficient windows..
Plastic Profile Extrusion Line Components
- Extruder: Melts and mixes raw plastic material.
- Die: Shapes the molten plastic into the desired profile.
- Cooling System: Cools and solidifies the extruded profile.
- Puller: Pulls the profile through the line to maintain consistent speed and shape.
- Cutter: Cuts the profile to the required length.
- Control System: Monitors and adjusts temperature, speed, and other parameters for optimal performance.
These components work together to produce high-quality plastic profiles efficiently.
Advancements in PVC Profile Extrusion Technology
- Smart Controls: Advanced PLC and IoT integration for real-time monitoring and automated adjustments.
- Energy-Saving Features: Enhanced motors and efficient heating systems reduce energy consumption.
- Faster Production: Improved screw and die designs for higher throughput and faster cooling.
- Customization: More flexible systems allow for precise profile shapes, sizes, and multi-layer designs.
- Reduced Waste: Innovations in material handling and extrusion reduce scrap and improve material utilization.
These advancements improve productivity, reduce costs, and support eco-friendly manufacturing practices.
Product Gallery
Technical parameters:
Specification | Classic Type | High Speed Type | ||||||
Type | YF108 | YF240 | YF240A | YF300 | YF400 | YF240 | YF240 | YF240A |
Max.width of product (mm) | 108 | 240 | 150*2 | 300 | 400 | 240 | 240 | 150*2 |
Extruder model | SJZ55/110 | SJZ65/132 | SJZ65/132 | SJZ65/132 | SJZ80/156 | SJP75/28 | SJP93/30 | SJP110/28 |
Max.extrusion capacity (kg/h) | 110 | 180 | 180 | 180 | 320 | 150-250 | 250-400 | 400-500 |
Extruder power (kw) | 22 | 37 | 37 | 37 | 55 | 45 | 55 | 90 |
Cooling water (m3/h) | 7 | 8 | 8 | 8 | 10 | 7 | 8 | 10 |
Compressed air (m3/min) | 0.6 | 0.6 | 0.8 | 0.6 | 0.6 | 0.6 | 0.6 | 0.8 |
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