PE Round Drip Irrigation Pipe Extrusion Line

PE Round Drip Irrigation Pipe Extrusion Line

Discover high-efficiency PE Round Drip Irrigation Pipe Extrusion Line for precision pipe production. Advanced extrusion lines for manufacturing durable drip Irrigation Pipe systems

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Description

PE Round Drip Irrigation Pipe Extrusion Line is designed for producing high-density polyethylene (HDPE) drip irrigation tubing. It features a single or twin-screw extruder that melts and forms PE pellets into uniform tubular profiles, with precise control over temperature and pressure. Downstream components, such as cooling baths and inline printing, enhance production efficiency. This system enables the creation of durable, UV-resistant tubing that improves water use efficiency in agriculture by delivering water directly to plant roots.

Therefore  POLYTECH Plastic machinery company absorbed and digested the advanced production technology home and abroad based on our former round dripper irrigation pipe production line,developed the third generation for this extrusion line.

PE Round Drip Irrigation Pipe Extrusion Line Features and applications:

PE Round Drip Irrigation Equipment is widely utilized across various applications, including efficient watering for row crops like vegetables and grains, ensuring optimal growth while conserving water. In greenhouses, it maintains consistent moisture levels for diverse plants in controlled environments. The system delivers targeted irrigation for flower beds, promoting the health and bloom of ornamental plants, and supports precise watering in fruit gardens for berry bushes and small fruit plants. Additionally, it is ideal for potted plants, providing consistent moisture without the risk of overwatering. The equipment features advanced drip technology that ensures uniform water distribution, durable materials for long-lasting performance, and customizable designs to suit different planting configurations, enhancing overall irrigation efficiency and effectiveness.

Components Of PE Round Drip Irrigation Pipe Extrusion Line

The components of PE round drip irrigation equipment work together to efficiently produce high-quality drip irrigation tubing.

  •  The dripper supplying machine automates the feeding process, while the plastic extruder melts and shapes polyethylene into seamless tubing. 
  • The electric control cabinet manages operations with precise control systems. 
  • The vacuum sizing water tank ensures uniform dimensions by cooling and sizing the extruded pipe, complemented by a water cooling tank that further cools the product. 
  • The drying and water moving device employs hot air to remove excess moisture. A caterpillar band tractor facilitates smooth hauling at adjustable speeds.
  • The hole drilling machine creates precise emitter holes at high speeds. 
  • Finally, the double station winder efficiently collects the finished product, allowing for easy storage and transport. 

Together, these components create a streamlined process for manufacturing durable drip irrigation solutions.

What is PE Round Drip Irrigation Equipment?

PE Round Drip Irrigation Equipment refers to specialized machinery used to produce round polyethylene (PE) drip irrigation pipes. These pipes are integral to modern, water-efficient agricultural systems that allow precise water delivery directly to the plant roots, minimizing water waste. The equipment is designed to manufacture durable and flexible pipes that are equipped with built-in drippers or emitters to regulate water flow.

Drip Irrigation Pipe Production Line

Drip Irrigation Pipe Production Line is a complete set of equipment designed to manufacture drip irrigation pipes, including the integration of inline drippers (emitters) that deliver precise amounts of water directly to plants. This production line involves several key stages, from raw material preparation to the final output of finished pipes.

Key Features of the PE Drip Irrigation Tube Machine

    • Precision Extrusion Technology: Ensures uniform pipe thickness and consistent quality for optimal water flow.
    • Inline Dripper Integration: Drippers are integrated directly into the pipe during extrusion for precise water delivery.
    • High-Performance Extruder: Enables high-speed production with smooth and stable material flow.
    • Automatic Control Systems: Regulates parameters like temperature, pressure, and speed to maintain consistent quality.
    • Adjustable Dripper Spacing: Customizes dripper spacing to meet specific agricultural needs.
    • Cooling and Calibration: Ensures proper pipe solidification and sizing through cooling and calibration units.

Round Drip Pipe Extrusion Equipment

Round Drip Pipe Extrusion Equipment is designed specifically for the production of round polyethylene (PE) drip irrigation pipes, which are crucial for water-efficient irrigation systems. These machines ensure the precise formation of pipes with integrated drippers, providing consistent water delivery to plants.

Benefits of Drip Irrigation System Manufacturing Machines

    • Cost-Effective Production: Efficient manufacturing reduces labor and material costs while maintaining high output quality.
    • Durability and Longevity: Machines produce durable pipes that withstand harsh conditions, ensuring long-term use.
    • Customizable Configurations: The equipment allows for flexible production of pipes with varying diameters, thicknesses, and dripper spacings for different applications.
    • Improved Water Efficiency: The machines ensure precise water distribution, reducing waste and promoting water conservation.
    • Enhanced Productivity: High-speed production and automated systems reduce downtime and increase output efficiency.
    • Sustainability: Drip irrigation

Drip Irrigation Pipe Extrusion Process

    • Material Preparation: Raw polyethylene (PE) is mixed with additives like UV stabilizers for durability.
    • Extrusion: The material is melted and shaped into pipes using an extruder, ensuring uniform wall thickness.
    • Inline Dripper Integration: Drippers are integrated into the pipe during extrusion, spaced according to irrigation needs.
    • Cooling and Solidification: The pipe is cooled to solidify and retain its shape.
    • Calibration: The pipe’s dimensions are precisely adjusted to meet specifications.
    • Haul-Off and Cutting: The pipe is pulled through the line and cut to the desired length.
    • Leakage Testing (Optional): Pipes are tested for leaks to ensure quality.
    • Winding and Packaging: The finished pipes are wound onto coils and packaged for shipment.

Round Drip Irrigation Pipe Making Machine

Round Drip Irrigation Pipe Making Machine is designed to manufacture polyethylene (PE) pipes with integrated drippers for efficient water distribution in irrigation systems. This specialized equipment ensures precision in producing uniform, high-quality round drip pipes, which are essential for modern agricultural practices focused on water conservation.

Inline Drip Irrigation Pipe Manufacturing

Inline Drip Irrigation Pipe Manufacturing refers to the process of producing polyethylene (PE) drip pipes that incorporate drippers (emitters) directly within the pipe during the extrusion process. This manufacturing method ensures precise water delivery to plants, making it an efficient and cost-effective solution for modern irrigation systems.

Applications of Drip Irrigation Pipes

Drip irrigation pipes are a crucial component of modern irrigation systems, designed to deliver water directly to the root zone of plants, ensuring efficient water usage.

PE Round Drip Irrigation Pipe Extrusion Line Applications

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Technical specifications 

Specification Details 
Production Speed 50-80 m/min
Wall Thickness Variable, affects production speed
Diameter Customizable according to customer demand
Central Height of Extruder 1000 mm
Type Mosaic column emitter type drip irrigation pipe-making machine