PC Wave Tile Extrusion Line

PC Wave Tile Extrusion Line

PC wave Tile Production Machine mainly consists of a raw material drying system, single screw extruder,  screen changer,  metering pump, extrusion mold, three-roller, forming machine, tractor, and cutting machine and stacking table.

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Description

A PC Wave Tile Extrusion Line is designed to efficiently manufacture lightweight, durable polycarbonate wave tiles. It extrudes polycarbonate into curved profiles, ideal for roofing and architectural applications. With precise temperature control and high output, it ensures consistent quality and customization for various design needs.

PC Wave Tile Extrusion Line Features and applications:

PC wave tiles are widely used in roofing for greenhouses, warehouses, and residential buildings, thanks to their lightweight and durable properties. They offer excellent UV protection and insulation, improving energy efficiency. These tiles are also popular in architectural designs for both aesthetic and functional applications, such as canopies and awnings. The production of these tiles utilizes a PC Wave Tile Production Machine that features advanced polycarbonate extrusion technology, ensuring high impact resistance and UV stability. With precision die design for customizable wave profiles and an effective cooling system to maintain structural integrity, the machine also incorporates integrated automation for real-time monitoring and adjustments, optimizing production efficiency and consistency in tile quality.

What is a PC Wave Tile Extrusion Line?

PC Wave Tile Production Machine is a specialized piece of equipment used to manufacture polycarbonate (PC) wave tiles, which are commonly used for roofing applications.

Polycarbonate Wave Tile Extrusion Line

PC Wave Tile Production Machine is a specialized piece of equipment used to manufacture polycarbonate (PC) wave tiles, which are commonly used for roofing applications. These tiles are made from polycarbonate sheets that are molded into a wavy pattern, offering benefits like high light transmission, UV protection, and durability.

PC Corrugated Tile Manufacturing Equipment

PC Corrugated Tile Manufacturing Equipment is a specialized production line used to create polycarbonate corrugated roofing tiles, which are known for their durability, high light transmission, and weather resistance

Applications of Polycarbonate Roofing Sheets

    • Agricultural Buildings: Used in barns and sheds for natural lighting and temperature control.
    • Industrial Buildings: Ideal for factories and warehouses, providing durability and light transmission.
    • Sports Facilities: Used in stadiums and gymnasiums for natural light and structural strength.
    • Residential Roofing: Applied in patios, sunrooms, and skylights for aesthetic appeal and natural lighting.

Advantages of Wave Tile Making Machines

    • High Efficiency: Increases output with automated, continuous production.
    • Customizable Designs: Produces tiles in various wave patterns for diverse needs.
    • Durability: Ensures strong, impact-resistant tiles for harsh weather conditions.
    • Energy Savings: Efficient energy use reduces power consumption.
    • Cost-Effective: Lowers production costs by reducing labor and material waste.

Polycarbonate Wave Tile Extrusion Process

    • Raw Material Preparation: Polycarbonate pellets are mixed with additives and fed into the extruder.
    • Melting and Extrusion: The pellets are heated and melted in the extruder, then shaped into a sheet.
    • Wave Pattern Formation: The sheet passes through rollers to form a wave pattern.
    • Cooling and Calibration: The sheet is cooled and calibrated to ensure uniform thickness and shape.
    • Haul-Off and Tension Control: The cooled sheet is pulled through the line at a controlled speed to maintain quality.
    • Cutting: The sheet is cut into tiles of specified lengths.
    • Surface Treatment (Optional): UV coatings or other treatments are applied for enhanced durability.
    • Stacking and Packaging: Finished tiles are stacked and packaged for transportation.
    • Quality Control: Continuous checks ensure the tiles meet quality standards for strength, consistency, and performance.

PC Corrugated Roofing Tile Features

Polycarbonate (PC) corrugated roofing tiles offer several key features that make them highly desirable for roofing applications in various industries

PC Wave Tile Extrusion Line Applications

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Technical specifications:

Main extruder  SJ120/30, SJ45/30
Width Of Finished Product 760mm, 820mm, 840mm, 900mm, 950mm, 960mm, 1060mm, 1200mm
Thickness Of Finished Product (0.8-2.5) Mm
Max Output 450
Main Power 380kw